Stud Welding Machines

Product Details:

Cruxweld CSD series IGBT Inverter Stud Welding Machine adopt advanced inverter IGBT technology, has excellent welding performance. It can weld Φ4mm-Φ28mm studs. Stud welder welding current is from 200A to 2500A. CSD series inverter stud welding machines are widely used on steel structure, high-speed railway, power plants, ship-building, refractory construction etc.

Features

• IGBT inverter technology
• Less weight, power efficient, safe and reliable
• Easy control and digital display of welding voltage, current and time
• Special torch with extending cables, large lifting force, low heat and durable
• The inner circuit board is under waterproof, anticorrosion, dampproof and dustproof treatment
• Weldable even onto very thin plates
• Joining of different materials is possible
• Fast and easy handling, leads to high productivity
• No marks on the backside of coated or high alloyed plates
• Precise weld time and weld current adjustments
• The welding zone is minimal to avoid distortion of the workpiece

Product Details:

To furnish the diverse requirements of our clients in the best possible manner we are involved in offering to our clients Stud Welding Machine. These are well tested on several parameters by our quality inspectors to render maximum client satisfaction. These are used for fixing studs onto the parent material and are very reliable also. We also assure to dispatch our range on a given time frame.

Features:

• Light weight power source producing conventional CD welding power
• Durable, long-life weld SCR and specially designed capacitors
• Weld strength consistently exceeds that of the stud or parent metal
• Welds mild steel, stainless steel, aluminum and brass
• Easy adjustment of capacitor voltage
• Continuously adjustable charging voltage, welding data can be adjusted to best suit the job
• Optimally designed circuit to control the welding process, working stability and uniform welding quality
• Well established circuit protection to ensure safety of worker and equipment
• Short charging time, high efficiency
• No additional material such as flux or filler necessary
• Elimination of operations such as drilling and riveting
• Extremely short weld time (0.001 - 0.003 sec) permitting welding on thin metal sections without any leakages
• The welding zone is minimal to avoid distortion of the work piece

Additional Information:

• Item Code: CSD16
• Production Capacity: 5000
• Delivery Time: 1

Product Details:

We are one of the leading Arc Weld Stud manufacturer in India. Arc Weld Stud welding is a very simple, fast and accurate welding method, which combines two identical or different metals without the use of filler metal or any consumables. Fastener and base metals are of many types of materials such as steel, stainless steel, aluminum etc. Stud welding is a process in which metal stud and base material joint together by heat and pressure. The Arc Stud welding method provides highly reliable fastening and used in wide range of applications.

Types of Arc Weld Stud:

1. Drawn Arc Stud Welding

The Drawn Arc Stud Weld is progressed to weld the large diameter studded fastener with thick base metal. In Drawn Arc Stud Welding we can weld diameter from 2 to 25 mm.

2. Capacitor Discharge Stud Welding

Capacitor Discharge Stud Welding is generally used to weld the thin base metals to the smaller diameter stud fasteners. The weld cycle can be completed in 0.01 seconds and can also weld on 0.5 mm thin material. According to DIN in capacitor discharge stud welding we can weld from M3 to M10 or diameter from 2 to 10 mm.

Product Details:

The CSD900 is a fully integrated stud welding system for ferrule-shielded and gas-shielded drawn arc stud welding. The CSD900 contains digital controls for weld time, weld current, and gas purge time. The system was designed to be a perfect fit for shop use, welding up through 1/2″ studs. This is all contained in a compact, portable package.  

Features: 

• Microcomputer control with constant current control.
• Visual current and time display with current reporting procedure.
• Infinitely adjustable welding time and current.
• Solid state switching.
• Thermostatically controlled air cooling.
• Recessed front and back panels protect controls and weld sockets.
• Twist and lock weld plugs and sockets.
• Hand tool can use any UK or European chucking system.
• Gun lift test facility and gas facility.

Product Details:

With vast experience and knowledge we are involved in offering a premium quality range of Stud Welders. Offered products are highly acclaimed among our clients due to their long life and rigid construction. These are well known for their uniform high welding quality and are also well tested on various parameters by our experts before they are dispatched. Besides, these are available in market at reasonable prices.

Features:

• Light weight power source producing conventional CD welding power
• Durable, long-life weld SCR and specially designed capacitors
• Weld strength consistently exceeds that of the stud or parent metal
• Welds mild steel, stainless steel, aluminum and brass
• Easy adjustment of capacitor voltage
• Continuously adjustable charging voltage, welding data can be adjusted to best suit the job
• Optimally designed circuit to control the welding process, working stability and uniform welding quality
• Well established circuit protection to ensure safety of worker and equipment
• Short charging time, high efficiency
• No additional material such as flux or filler necessary
• Elimination of operations such as drilling and riveting
• Extremely short weld time (0.001 - 0.003 sec) permitting welding on thin metal sections without any leakages
• The welding zone is minimal to avoid distortion of the work piece

Product Details:

With vast experience and knowledge we are involved in offering a premium quality range of Stud Welders. Offered products are highly acclaimed among our clients due to their long life and rigid construction. These are well known for their uniform high welding quality and are also well tested on various parameters by our experts before they are dispatched. Besides, these are available in market at reasonable prices.

Features:

• Light weight power source producing conventional CD welding power
• Durable, long-life weld SCR and specially designed capacitors
• Weld strength consistently exceeds that of the stud or parent metal
• Welds mild steel, stainless steel, aluminum and brass
• Easy adjustment of capacitor voltage
• Continuously adjustable charging voltage, welding data can be adjusted to best suit the job
• Optimally designed circuit to control the welding process, working stability and uniform welding quality
• Well established circuit protection to ensure safety of worker and equipment
• Short charging time, high efficiency
• No additional material such as flux or filler necessary
• Elimination of operations such as drilling and riveting
• Extremely short weld time (0.001 - 0.003 sec) permitting welding on thin metal sections without any leakages
• The welding zone is minimal to avoid distortion of the work piece

Additional Information:

• Delivery Time: 2 to 4 Days

Product Details:

Cruxweld (P) Limited is a benchmark for Stud Welding Services with its hands tied in all major projects across India. We have welded more then 4 Million Shear Stud in last 8 years.

• We Provide On Site Service along with Complete Team Including Professional Engineers and Qualified Welders.
• Cruxweld (P) Limited has significance contribution in services for shear connector in the field of Railway Bridges, ROB’s, Power Plant, Airports & Commercial Buildings.
• We Undertake Stud installation jobs using Cruxweld Make Drawn Arc Stud welding machines achieving desired welding quality satisfying Clients requirements.
• Cruxweld can produce an output of 2000 nos. Shear Studs per Day with a single Drawn Arc Stud welding machine for studs to be welded on beams directly for Composite Bridges & 1000 nos. Studs per Day to be welded on through Deck for Composite Construction.
• We have always focused our striven efforts in offering an unparalleled range of Stud Welding Services in order to provide maximum satisfaction to the clients.

Product Details:

This is a lightweight capacitor discharge welder capable of welding studs with full base diameters as large as 3/8". The fully regulated power supply operates on 110V or 220V, producing a smooth and stable CD weld. The continuously adjustable charging voltage allows quick welding sequences. An electronically clocked inverter charging board protects capacitors from losing charge, making charge times short and efficient. 

Features:

• Continuously adjustable charging voltage
• Digital display of weld time
• Short charge time
• Protective metal casing
• Portable
• Reliable
• Safety switch for optimal safety
• Powder coated so that labels do not wear off
• Welding materials: steel (unalloyed and alloyed), aluminum, weldable special alloys, brass

Product Details:

The latest technology used in construction of buildings and bridges. Shear Connector Studs are used as a major element in the composite structure. Excellent quality, high load bearing capacity, durability, faster speed of construction, etc. are some of the reasons why it is gaining popularity in the construction industry.

Shear connector means headed steel studs. These are welded to a structural member for achieving composite action with concrete. Shear connector is one of the major elements in the composite structure.

Advantages of Shear connector

• Shear Connectors have high load bearing capacity and offer heavy resistance for failure by shearing, in composite structure.
• Very high rate of production can be achieved, during construction.
• Flexibility in design of construction.
• Shear Connectors can be welded through Deck Sheet, to produce concrete slab.
• Size of columns are smaller hence for given built up area we can have larger carpet area Strong, durable, stable and seismic resistant.

Product Details:

We design and manufacture a range of stud welding guns for use with our machines and weld studs. Our stud guns are balanced and lightweight; this makes them ideal for manual stud welding work on a range of materials for diverse industries.

We have a specialised range of drawn arc stud welding guns for our drawn arc controllers and systems. These guns help operators create strong and penetrative welds on materials of 2mm+ thickness. However, they remain light in weight, effectively reducing operator fatigue.